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Prosthetic complications after artificial ageing: A study with two-piece zirconia implants

Currently, the majority of ceramic implants used are one-piece implant systems, which, however, have some limitations and disadvantages.1, 2 One-piece implants cannot always be inserted in the optimal orientation and require angulation correction to enable prosthetic res­toration. In addition, one-piece implants are subjected to soft tissue and chewing forces immediately after in­sertion. These reasons motivated the development and manufacture of two-piece ceramic implants. Several two-piece ceramic implants are already available on the market, but only limited clinical evidence is avail­able for these systems. Currently, a large proportion of two-piece ceramic implants have a bonded implant–abut­ment connection. While bonded zirconia abutments have promising clinical results,3, 4 there is uncertainty about the long-term stability of the adhesive bond between the implant and abutment and the biological effects of adhe­sive residues in the area of the gingival sulcus.

Concerning two-piece screw-retained ceramic implants, in vitro studies showed higher fracture rates compared to two-piece titanium implants or one-piece zirconia im­plants.5 The weak location for increased fracture suscep­tibility is the area directly around the abutment screw. Further studies are needed to indicate the ideal con­nection design for two-piece screw-retained zirconia implants. Additionally, the exact influence of different cementation and crown materials on the loading capacity of two-piece screw-retained zirconia implants is still uncertain.1, 6 Further preclinical evidence for the prosthetic restoration of two-piece screw-retained zirconia implants is required to pro­vide practical recommendations for clinical use. The aim of this in vitro study was to investigate the survival rate and the relationship between prosthetic complications and the type of crown fixation after dynamic loading of CAD/CAM-fabricated anterior monolithic lithium disilicate crowns mounted on two-piece screw-retained zirconia implants.

Materials and methods

Twenty two-piece screw-retained zirconia implants (4 mm in diameter and 12 mm in length; CERALOG Hexalobe®, CAMLOG) were each fitted with an indi­vidualised zirconia abutment (Figs. 1 & 2, Figs. 5–7) and embedded in acrylic resin (Fig. 10). The abutment aspect was optically scanned, and a standardised upper left inci­sor-shaped ceramic crown was designed (Figs. 11 & 12). Twenty lithium disilicate crowns were milled, sintered and mounted on the implants (Figs. 3 & 4, Figs. 8 & 9) either with an adhesive resin composite cement (Multilink Automix®, Ivoclar Vivadent; Group A, n = 10) or with a resin modified glass ionomer cement (FujiCEM 2®, GC; Group B, n = 10). All samples underwent thermome­chanical loading at an angle of 135° (Fig. 13) to simulate an aging of five years (TCML; TC: 5 °C and 55 °C, 3,000 cycles, 2 min/cycle; ML: 100 N, 1,2 x 106 cycles). The evaluation of prosthetic complications was compared with the Mann-Whitney-U-Test. The significance level was set to α = 0.05.


The 5-year survival rate of both groups (n = 20) after arti­ficial ageing was 95 % (Fig. 13). One abutment of Group B fractured after 1,123,200 cycles. All specimens in both groups had grinding facets. In group A grinding facets had an over­all mean appearance of 639,360 ± 200,106 cycles with no significant differ­ence (p > 0.05) to group B with 483,840 ± 208,800 cy­cles (Fig. 14). None of the samples showed cracks, fractures or decementa­tions of the crown.

Conclusions and clinical implications

Of course, long-term, clinical, randomised tri­als are one of the best ways to generate reliable data. But it is necessary to implement preclinical study de­signs that simulate clinical conditions before clinical trials are conducted. Thermomechanical loading of implants, abutments and crowns of­fers a suitable method for this. Within the limitations of this preclinical trial it can be concluded that CAD/CAM-fabricated anterior monolithic lithium disilicate crowns mounted on two-piece screw-retained zirco­nia implants should provide sufficient resistance at least up to five years of intra-oral forces. Regarding prosthetic complications, there was no statistical difference be­tween using an adhesive resin composite com­pared to a resin-modified glass ionomer cement for crown cementation. It can be assumed that different manufacturing meth­ods or design properties of two-piece screw-retained ceramic implants lead to variable fracture behaviour un­der load. A generalisation for two-piece screw-retained ceramic implants does not yet seem to be possible. Fur­ther studies are needed.

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Image credit: Drs Manuel Reinisch, Elisabeth Steyer, Martin Koller; Profs. Norbert Jakse, Michael Payer, Karl Glockner

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